Standard guide · 29 CFR 1910.212
One sentence of regulation. A million machines.
29 CFR 1910.212 is OSHA's general machine guarding standard — a short, broad rule requiring one or more methods of guarding to protect operators and others from point-of-operation hazards, nip points, rotating parts, flying chips, and sparks.
How a one-page standard cites a million machines
§1910.212 is intentionally general: any machine part, function, or process that may cause injury must be guarded. Examples of guarding methods — barrier guards, two-hand tripping devices, electronic safety devices — are illustrative, not exhaustive. The point of operation provision does the heavy lifting: where a machine's operation exposes an employee to injury, the danger zone must be guarded so no part of the body can be in it during the operating cycle.
The general rule coexists with machine-specific standards — mechanical power presses (§1910.217), abrasive wheels (§1910.215), woodworking machinery (§1910.213), power transmission (§1910.219). Where a specific standard exists, it governs its machine; §1910.212 catches everything else, from packaging equipment to CNC cells, which is why it never leaves the top ten.
The violations inspectors find in the first ten minutes
Guards removed for maintenance and never reinstalled. Interlocks bypassed with zip ties or tape because they slowed the cycle. Bench grinders with tool rests gapped beyond 1/8 inch and tongue guards beyond 1/4 inch (that's §1910.215, but it starts as a guarding walk-through). Fans at head height with finger-sized openings. Machines that shimmy across the floor because nobody anchored them. Every one is visible on a walkthrough — machine guarding citations rarely require sampling or document review.
Guarding also interlocks with lockout/tagout: the moment a guard comes off for servicing, §1910.147 takes over. Plants get cited under both standards for the same event — the missing guard and the un-locked-out machine it exposed.
1910.212 in RegLogic
The guarding question is rarely "is a guard required?" — it's "which standard governs this machine, and what exactly does it demand?" RegLogic's search resolves the machine to the controlling section across Subpart O, with interpretation letters on guard openings, interlocks, and robotics attached in context. Maintenance leads pin the sections for their equipment list and annotate the plant's guard specifications alongside.
Read 29 CFR 1910.212 — color-coded, searchable, with LOIs attached — in RegLogic.
Start HereAt a glance
- One or more guarding methods required for machine hazards (§1910.212(a)(1))
- Guards attached to the machine where possible — never creating hazards themselves
- Point of operation guarding: prevents any body part in the danger zone during operation (§1910.212(a)(3))
- Blades of fans below 7 feet guarded with openings ≤ ½ inch (§1910.212(a)(5))
- Fixed-location machines anchored to prevent walking or moving (§1910.212(b))
- Machine-specific standards (saws, presses, abrasive wheels) layer on top of the general rule
FAQ
Common questions
Does OSHA specify exact guard dimensions?
The general standard doesn't — it requires that guards prevent body parts from reaching the danger zone. Machine-specific standards and referenced consensus standards (like ANSI B11) supply dimensional details such as opening sizes relative to distance from the hazard.
Can a machine be operated with a guard removed 'just briefly'?
No. If the guard is off and the machine can operate, employees are exposed. Servicing with guards removed triggers lockout/tagout; production with guards removed is a straightforward citation.
Are two-hand controls an acceptable guard?
Two-hand tripping devices are among the recognized methods when properly designed — positioned so the operator can't reach the point of operation during the cycle. Suitability depends on the machine and stopping time.
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